I started by joining the two motors face to face so they could both run the one wheel that the skate board uses. I dissasemble the motors so I could drill six wholes on each and use screws to hold them together. This are 350 watt BLDC motors. So together they have 700 watts of power.
Then I rewrired the motor wires, hall sensor wires, and the gyroscope wires so that both motors could spin in the same direction when face to face from the input of only one gyroscopes. In the original hoverboard each motors were controlled by a gyroscope each. In the one wheel since the motors are face to face one of the motors has to spin in "reverse" of the original orientations it used to spin.
Then I 3D printed a rim so I could attach the motors to the tire. In this part I had a bit of trouble with making a good seal with the tubeless tire and the rim so I ended up just using a tube with the tire.
I performed some initial tests.
I modeled the body of the skateboard that would hold all the components in Fusion 360. I then sent the models to a local manufacturer that used a CNC machine to cut the parts from 1/8" plywood. I also 3D printed several pieaces.
This is what is looks like completely assembled.
I also added lights.
I added some final touches with the grape tape and then I began the testing phase.
The board uses the same software as the original hoverboard just with the changes that it only uses one gyroscope sensor for the self-balncing and to control the motors.
As with every engineering project things never work on the first try. During the first test, I had some calibration issues with the balancing. This was easily solved by recalibrating the gyroscopes. Then I was facing the problem that the tire was too flat and this didn't allow the wheel to rotate properly. This problem was a bit more complicated because the tire I was using was tubeless but since I wasn't able to get a proper seal with the 3D printed rim I had to use a tube but it wasn't meant for that exact tire size. So I had to 3D print some parts to help keep the tube in place inside of the tire so I could inflate it more without it shifting the weight of the wheel. The most challenging problem I had was that when I started going fast or on a steep uphill the board would suddenly shut off and throw me forward. This had to be a problem with the motherboard or the battery. So I replaced the motherboard twice and I also replaced the battery but the problem persisted. I later found out that the problem was that the battery's overdischarge protection was triggering and shutting off the battery's BMS. Since the two batteries I had tried were from old hoverboards they were not the best quality. To solve this problem I had to buy new batteries, which were a bit hard to get in Guatemala.
When it worked I had some fun with my One-Wheel